Ok so i know i have probably missed a massive portion of the character development regarding profile designs and research, i have them i just have not photographed them yet, i will do soon ( they're not the fun part haha).
First off i started by drawing a rough design of the old man with a armature skeleton and i will use this as a guide. by using the guide i have started cutting the K&S brass square tubing.
Cut the K&S using a vise clamp and a saw, make sure you file the ends.
Next you need to twist softy aluminum wire. The K&S acts like your bone, this part wont bend. The aluminum wire acts as the joint,.
Then lock the wire in the vice,
Then cut the wire to size and slip it inside the K&S. At the moment all the parts are loose, i am in the process of sticking them together. Ill post the next part when i have had time to carry on, (the joys of working)